Dati principali / Realizzazioni |
|
|---|---|
| Capacità produttiva | 254.000 t/a |
Impianto produzione lamiere bonficate
| Sito: | Clabecq (B) |
| Attività: | EPC |
| Anno: | 2011 |
| Cliente: | Duferco Clabecq |
The normalizing line
- 1 Longitudinal Package Conveyor (40 meters; 25 ton)
- 1 Fast Plate Manipulator with vacuum pads (18 meters; 15 ton)
- 1 Shot Blasting Machine;
- 1 Paint Marking Machine for tracking;
- 1 Austenitic Furnace (65 meters ; 22 t/h)
- 1 Continuous Roller Quench (18 meters; 4 bar and 8 bar);
- 96 meters of single drive roller tables (pitch 750 mm; 900 mm and 1.000 mm) with n.1 centering device
The tempering line
- 1 Tempering Furnace (40 meters; 25 ton);
- 1 Fast Plate Manipulator with magnets for discharging the line (18 meters; 25 ton);
- 1 Transversal Package Conveyor (25 ton);
- 130 meters of single drive roller table (pitch 1.000 mm; hollow rolls and disc rolls) with 1 centring device
The levelling lines
- 1 Over Head Fast Plate Manipulator (6 meters; 25 ton);
- 2 Longitudinal Package Conveyors (40 meters; 25 ton);
- 76 meters of belt conveyors;
- 100 meters multi drive roller table (pitch 1.000 mm) with n. 2 centring device;
- 1 Plate Transfer Bed with chain (15 ton; 350 sqm);
- 1 Hydraulic Leveler for Thin Plates (3 mm 12 mm); Leveling Force 14.000 kN;
- 1 Hydraulic Leveler for thick Plates (10 mm 25 mm); Leveling Force 40.000 kN;
- 2 Flatness Gauge Measurers.
The cutting lines
- 100 meters of single drive Roller Table (pitch 1.000 mm);
- 1 Transversal Conveyor;
- 1 Hardness Tester Measurer on line;
- 1 Bridge Paint Marking Machine for tracking and for final marking;
- 1 Double position Plasma Cutting Bench (40 meters; 4 plasma torches; 1 service portal for scrap removal);
- 1 Hydraulic Cut to length Shear.
The painting lines
- 80 meters of single drive Roller Table (pitch 1.000 mm)
- 2 Transversal Package Conveyors;
- 2 Fast Plate Manipulators;
- 1 Shot Blasting Machine;
- 1 Painting Cabin with mixing painting room (solvent and water based paint);
- 1 drying oven (30 meters);
- 1 SOV burner;
- 1 final customer paint marking machine.
The handling equipment
- N. 6 Over Head Cranes (14 m height; 33 meters span ; 40 T hook capacity);
- N. 3 Over Head Manipulators (7 m height; 33 meters span ; 25 t hook capacity);
- N. 1 Electromechanical Grab;
- N. 8 Magnets (of which 6 electromagnet; 1 permanent magnet ; 1 tropical magnet);
- N. 2 Package Conveyors on wheels.
The water treatment plant
- N. 10 Main Pumps for Contact Water Circuit (Water for Quench);
- N. 6 minor pumps for recirculation and non contact water;
- N. 11 Forced Cooling Tower Air – Water; 1 Non Contact water – water Heat Exchanger.
The electrical distribution
- N. 1 Main Trafo ONAN 22 MVA (36 KV 15 kV);
- N. 14 Trafo 15 kV Low Voltage;
- N. 31 Metal Clad 15 kV cubicles;
- N. 52 Main Low Voltage Breakers (Power Centers);
- 31 km of power cables.
The buildings and CW
- Overall surface : 36.000 m2:
- Internal area 31.000 m2
- External area 5.000 m2
- Building Steel Structures : 3.058 tons;
- Building claddings : 42.929 m2;
- Burback Rails for Cranes : 2.286 m;
- Drillen Piles 12.000 kN ø 6001.279 m;
- Micropiles 1.626 m;
- Plynths : n. 70 (1.348 m3 – 67.953 kg rebar)
- Machine Foundation : 17.257 m3; 1.507.000 kg rebar;
- Industrial floor : 16.940 m2;
- Lean Concrete : 4.153 m3;
- Demolition and excavation : 70.673 m3